USB5.0 Flat Cable: Ultra-Slim 3.0mm Profile with 80Gbps Speed & 240W Power Delivery

Please take a close look at the future of connectivity with our groundbreaking USB5.0 Flat Cable, made of high-end TPE with an ultra-thin profile (3.0mm).

This revolutionary cable delivers up to 80 Gbps of video bandwidth, one of the fastest data transfer rates available from a single USB-C port on your computer to dual monitors or an 8K TV. It also provides exemplary 16K video support with unparalleled sharp, crisp detail to a quality standard that’s the best.

At a length of only 0.13 meters, this short but effective cable is designed with painfully accurate precision for when you need just enough cable and not too much for where space is at a premium, while still providing the quality performance expected from KW specialty cables both in Full Speed (80 Gbps) and High Speed (40 Gbps). 

Excellent Performance: The robust aluminum connector housing also prevents alien crosstalk, enhancing digital signal clarity, and offers excellent heat dissipation during high-power use, keeping your hearing aid cable always fresh. 

The durable nylon woven fabric offers greater strength and flexibility, is stress- and stretch-resistant, and protects against day-to-day wear and tear.

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Technical Specifications

Performance Specifications

Construction Specifications

Mechanical Specifications

Features: The world’s first flat cable; this exclusive design provides a tangle-free experience.

• Slimline Design: An incredibly thin 3.0mm flat TPE cable structure is ready for even the most challenging installations while maintaining excellent overall A/V performance.
• USB5 80Gbps at an unimaginable speed: Super high-speed 80Gbps USB5. 0 and 2 x data transmission rate, more efficient and fast for performance up to 20-90% (compare standard with USB 3.
• 240W High-Power Charging: Get the charging speed you need for fast charging, ensuring your devices are ready when you need them.
• Next-Gen Video: Revolutionary 16K video, the perfect solution for next-generation superior resolution content across modern displays that will make your visual experience more immersive and realistic with ultra-excellent maximum details.
• Ultra-Compact Color: A 0.13 m cable length is well-suited to tight spaces, minimal to no cable management, an unobstructed layout, and interference-free component installation during expansion.
• High Quality: Made of Durable aluminum housing, efficient heat dissipation during operation.

Flat Cable Advantages

Space Optimization Benefits

• Super Slim: Only 3.0mm thick, this cable’s design is ideal for installations where space is highly valuable and a sharp appearance enhances your projects; it meets your requirement for a thinner or smaller cable.
• Flexible routing: The cable can lie more flat against surfaces or around objects for a tidy, organized installation; it is the ideal choice for desk and wall mounts.
• Bare Essentials: This sleek integration virtually eliminates cable tangling, enabling you to neatly organize your living room or workspace, as traditional wired devices create persistent obstructions and unsightly barriers throughout your space.
• Aesthetically Pleasing: The flat line is rounded, aligning with the aesthetics of more and more devices so that its integrity complements rather than contradicts the modern look or design sense, without being distracting or diminishing the skillful assembly of any setup.

Performance Advantages

• Better Heat Dissipation: The flat cable design increases the surface area for heat dissipation, providing better thermal management during operation.
• Superior Flexibility: Despite competing with the best cable for corners and tight spaces
• Tangle-Free: TPE material helps prevent the cable from tangling, while the glossy shell is easy to plug in and pull out. Flat cable design prevents twisting after knotting or charging. Save time by eliminating hassle when unspooling or rewinding the cord. It’s a high-durability cable.
• Consistent Performance: The cable has stable electrical performance, even when bent, which means reliable and consistent signal transfer without loss of quality; essential for high-quality connectivity.

Space-Constrained Applications

Computer & Electronics

• Laptop docking station connections
• Desktop computer rear-panel routing
• Server rack cable management
• Network equipment interconnects

Consumer Electronics

• Gaming console connections
• TV and monitor rear-panel routing
• Audio/video receiver installations
• Smart home device interconnects.

Industrial Applications

• Control panel wiring
• Machine vision system connections
• Test and measurement equipment
• Industrial automation systems

High-Performance Requirements

Professional Workstations

• 16K video editing stations
• High-speed data transfer systems
• Power-hungry device charging
• Premium gaming setups

Broadcast & Production

• 8K/16K video production
• High-resolution imaging systems
• Professional audio/video interfaces
• Live production equipment

Quality & Reliability Features

Construction Excellence

Flat TPE Cable 

• 3.0mm accurate thickness: keep a uniform profile in manufacturing
• High-Flex TPE Material: Repeatedly bend-resistant
• Flame-Retardant Rating: UL94 V-0 compliance
• Oil and Corrosion resistance: Industrial environment applicability

Aluminum Connector Housing

• Heat dispersion: 240W power cooling capability
• EMI Shielding: Prevents high-speed data signals from interference caused by electromagnetic fields through low-loss cables.
• Durability: Withstands connector mating cycles
• Aesthetic Appeal: Premium brushed finish

Performance Validation

Electrical Testing

• 80Gbps Signal Integrity: Eye-diagram testing and qualification
• 240W Power Supply: Stress Test Load Test Configuration.
• 16K Video On the Verification Bench Testing Resolution and Color Bit Depth
• Impedance Control: Consistent characteristic impedance

Mechanical Testing

• Flex Endurance: 25,000+ bend-cycle tests completed.
• Crush Resistance: Crush load of 100N validation
• Cycled: 10,000+ cycles tested for Mating connection
• Environmental Testing: Thermal & humidity cycling

USB5.0 Technology Implementation

80Gbps Performance

• PAM3 signaling technology
• 80Gbps symmetric data transfer
• Backward compatibility with USB4/3.2/3.1/3.0/2.0
• Active cable technology for signal integrity

Power Delivery 3.1 EPR

• Extended Power Range to 240W
• 48V operating voltage capability
• Advanced cable power management
• Safety protection systems

Customization Options

OEM/ODM Services

Length Variations

• Custom lengths from 0.1m to 1.0m available
• Precision length tolerance ±2mm
• Special length requirements accommodated

Color Customization

• TPE jacket color matching
• Aluminum housing anodizing

Branding Services

• Laser engraving on aluminum housing
• Custom packaging solutions
• Technical documentation branding
• Retail-ready packaging options

Why Choose Our USB 5.0 Flat Cable?

Technical Leadership

• First-to-Market: Early USB5.0 implementation
• Proven Performance: 80Gbps validated testing
• Future-Ready: 16K video capability
• Quality Manufacturing: Precision flat cable production

Manufacturing Expertise

• 20 Years Experience: Established 2005
• ISO 9001:2015 Certified: Quality management system
• Advanced Production: Flat cable manufacturing capability
• Global Support: Worldwide logistics and service

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